Pharmaceutical Manufacturing Plants

We design, manufacture and supply the complete customized automated Ointment/Cream Plant as per the latest cGMP norms with the required Qualification Documents as per the requirements. The oil and water phase mixers have exactly the same construction. There’s a high Ointment Plant Consist the Following Equipment's and Accessories. speed disperser mounted from the top/bottom of the cover which helps to dissolve the ingredients.

·       Manufacturing Vessel

·       Wax Phase Vessel

·       Water Phase Vessel

·       Storage Vessel

·       Vacuum Pump

·       Control Panel

·       Product Piping

·       Working Platform

Design Features

·       High sanitary standard Design & Manufacturing

·       Internal surface Mirror polished to less than 0.5 Micron RA

·       Double Speed contra-mixing slow agitator with step less speed control

·       Inbuilt/Inline High speed Homogenizer

·       Hydro Lift top covers

·       SS 316L contact parts & SS 304 Non-contact parts

·       High standard Automation System

·       Qualification Documentation like DQ, FAT & Protocols of IQ & OQ

·       Smooth processing with low shear force

·       Teflon scrapping mechanism with Agitator

·       Internal/External re-circulation system

·       Fine distribution range 10 – 1 Micron

·       50L to 10000L with viscosities up to 1,00,000 cPs

Syrup Mfg. Plant

 The Liquid Manufacturing Plant is a set of equipment designed for the manufacture of syrups, liquid, oral formulations and other water based pharmaceutical products. It is specially designed to take care of two critical factors which directly affects the quality of the liquids. The equipment's are manufactured as per cGMP guidelines and ASME standards.

 Boinns provides the latest technology in Liquid Processing Solutions in Semi-Auto or completely automated plant with SCADA SYSTEM.

Design Features:

• Capacity Up to 50 litres - 10000 Litres batch mixers, Complete Untouched Process

• All wetted Parts are of SS316/316 L Quality Material, All Pipelines are seamless & internally Electro-Polished, Sugar Charging Done Under Vacuum. All transfers done under Vacuum.

• The sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, and are designed with internal vacuum to facilitate transfer of sugar direct from stores to the sugar syrup vessel.

• The entry of all propeller agitators is from the bottom, through a specially designed with mechanical seal.

• System Qualification Documents like DQ, FAT, IQ & OQ Protocols

• PLC based Automation System as per 21 CFR Part 11 (Optional)

• The advantages of the bottom propeller agitator over conventional agitators is that, it includes no vibrations in the shaft and no coupling in the drive assembly, leading to lower maintenance costs.

• Inline filters to ensure filtration. Inline Homogenizer is provided for making suspensions, with recirculation

• Transfer Pumps provided to transfer ready product to filling line.

• Load cell for accurate weighing

• FLP System can be provided (Optional)